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Quick Details

  • Place of Origin: Jiangsu, China (Mainland)
  • Brand Name: WONDERY
  • Model Number: KYJ
  • Condition: New
  • After-sales Service Provided: Engineers available to service machinery overseas
  • machine name: plastic tank crimping machine or clinching machine
  • use: to lock together the header and the tank
  • application field: radiator making line for auto industry
  • working principle 1: push over and pressing mechanism for teeth heade
  • working principle 2: direct push-over and rolling for wavy non-teeth header
  • working principle: pneumatic and servo system
  • control system: PLC control and HMI
  • electrical components brand: Schneider, Omron, Delta, Siemens, CHINT, etc.
  • movement parts brand: Taiwan brand
  • radiator type: mechanical expansion type radiator or brazing type radiator

Packaging & Delivery

Packaging Details plywood case suitable for sea transportation
Delivery Time 90 days after payment
Product Description

 

1. Main Application 

The equipment is used for crimping the teeth of the header plates and locking the plastic tank tight to the core body to form a sealed space between the crimped plastic tank, sealing gasket and header plate.  

 

2. Main Characteristics 

 The equipment drives the left and right crimping device forward through the ball screw driven by the servo motor. The equipment is PLC controlled, and the crimping program is set up through the touch screen. The touch screen can indicate the working status, and the control system stores various radiator crimping parameters. The equipment has functions such as plastic tank water inlet dodge and virtual travel speed-up, making itself suitable for crimping of plastic tanks and header plates of different specifications. The machine is divided into a long header and a short header crimping mechanism which separately crimps the long header plate and the short header plate. The equipment has a fast speed and a stable performance. 

 

3. Technical Parameters 

Max radiator size: 1000*1000*140mm (header length, header to header distance, and header width); 

Step distance: adjustable;
Crimped teeth quantity: max 110 pieces; 

Safety device: photoelectric light curtain;  

Voltage: 380V  3P  50Hz;
Overall dimension for reference: 1900×1600×1800mm (L*W*H); 

Working pressure: max 0.6Mpa (pneumatic);
Average hourly output: about 300 cores crimped per 8 hours (decided by product specification and individual worker speed); 

Rated power: 2.5kw. 

 

4. Operation Method 

a) manual operation: the machine is operated step by step by operation on the touch screen. This is usually carried out during testing and adjustment.  

b) automatic running: only when the machine is reset, it can run automatically. 

c) interlock device: the machine has interlock device to avoid movement mistake. When one movement is not finished, the next following movement can’t be started (both at the manual and automatic mode). 

 

5. Equipment Structure 

The equipment is mainly comprised of machine body, clamping mechanism, long-side header crimping mechanism, and short-side header crimping mechanism, electrical control system, and pneumatic control system. 

5.1 machine body: this is the basis of the machine and bears the weight of all the mechanisms.  

5.2 core clamping mechanism: before crimping, the radiator core is clamped to avoid core shifting in the crimping process.    

   a) rotation hand wheel /screw: the distance of the clamping rail is adjusted to deal with different header widths.  

   b) clamping cylinder: pneumatic component to drive the clamping guide rail;   

   c) clamping guide rail: to load the radiator core and clamp it;   

5.3 plastic tank crimping mechanism: the crimping mechanism is to press tightly the tank, gasket and header to get a sealing effect. 

    a) compression rubber head: rubber parts which contact the tank in the crimping process to avoid scratches. 

    b) compression cylinder: provide driving force of the pneumatic components; 

    c) cylinder bracket: provide installation position of the compression cylinder, and bear the weight when the cylinder is working. 

5.4 long-side header crimping mechanism: this is the key mechanism of the machine. It pushes over the long-side header teeth, and then press down the header teeth to achieve a sealing effect.

 a) crimping claw forward cylinder: move the crimping claws to the right position and push over the header teeth;     

b) crimping claw forward servo motor: the crimping claws are moved to the right position (long-side header direction) through the screw;  

c) crimping cylinder: the crimping cylinder provides the crimping force to the claws so that the teeth and gasket are tightly combined together.   

d) crimping claw mechanism: including crimping claws, position block, cylinder connection block, and shaft. 

5.5 short-side header crimping mechanism: this is an auxiliary device of the machine. It is used to crimp the short-side header. It is comprised of crimping claw forward cylinder, crimping claws, and crimping cylinder. Since the crimping claw is not to move along the short side header, there is no servo motor.  

5.6 electrical control system: including PLC, servo control system, HMI, air switch, contactors, intermediate relays, low voltage stabilizer, isolation transformer, etc.     

a) touch screen set with many buttons for operation; 

b) working principle: the control system is PLC based. The input terminals of PLC are connected with switches, sensors and servo drive to enable signal feedback and movement control. The output terminals of PLC control ON/OFF of intermediate relays and servo drive to control the execution components. 

c) The PLC program can save about 100 crimping processes.  

5.7 pneumatic system: the working pressure is controlled by a filtration reduction valve. The air source should be stable and kept above 0.6Mpa. The electromagnetic direction changing valve is used to control the direction of the cylinders. The compression cylinders are equipped with the independent reduction valves.  

 

6. Main Component Origin 

HMI, Kunluntongtai,brand, China; 

PLC, DELTA brand, Taiwan; 

Servo motor, DELTA brand, Taiwan

Intermediate relay, Omron, Japan; 

Buttons, Schneider;  

Air switch, Schneider, French; 

Pneumatic cylinders: AirTAC, brand Taiwan

Linear rail: TBI, Taiwan; 

     

Packaging & Shipping

 

The machine is packed in plywood cases which can be moved through forklift by its feet.

The nearest sea port is Shanghai port which is the largest and most convenient port over China.

The delivery time is 60 days after receipt of down payment. 

The machine can be loaded into normal container (20GP or 40GP). 

 

Our Services

 

Our company provides test-running service to the customers. We would send our engineers to the buyer's site for installation, test-running and training service. The customer should bear the following costs: round-way air ticket fare, and board and lodging, and daily allowance. 

The warrantee period is 1 year after completion of test-running.  

We provide technical support life-time. 

 

Company Information

 

Wuxi Wondery Trading Co., Ltd is a comprehensive equipment supplier cooperating with various domestic factories. We can supply the heat exchanger production line for auto radiators, condensers, oil-coolers, heaters, or other products, and HVAC condensers and evaporators.

 

Auto Condenser Production Line

Including: collecting pipe single-punch mold; collecting pipe automatic forming machine; aluminum one-end or two-end chamfering machine; semi-automatic core builder; condenser

side plate forming machine; collecting pipe slitting machine; flat tube straightening and cutting machine; aluminum brazing furnace. 

 

Auto Radiator Production Line

Including: machines for brazing type radiator: fin making machine, radiator core assembly machine, plastic tank crimping machine, leak detector, header and side plate mold, and brazing furnace; machines for mechanical type radiators: fin mold, tube-to-fin expansion machine,

tube-to-header expansion machine, plastic tank crimping machine, etc; 

 

Evaporator Production Line

Including: fin mold (single-punch type or progressive type); serpentine tube bending machine; evaporator assembly table, etc; 

 

 

HVAC Evaporator and Condenser Production Line

Including: heat exchanger bending machine; Long/short U-tube bending machine; copper tube straightening and cutting machine; fin press line; progressive fin mold; vertical/horizontal expansion machine; others.

 

Other Heat Exchanger Making Machines

Machines and/or molds for similar heat exchanger products and their accessories

 

FAQ

 

 

1)  Q: What is the power supply of the machine? 

      A:  The power supply of the machine is to be decided by the customer's side. We are able to adjust the power supply (volt, and phase) through a transformer so that the machine is ready for use at the end user's site. 

2) Q: What information should the customer provide to get an accurate quotation from us? 

     A: The customer should provide the related technical requirements, drawings, pictures, industrial voltage, planned output, etc. 

3) Q: What is the payment term?

     A: The payment term is 30% down payment, and 70% before delivery (T/T mode). 

4) Q: What is the delivery time?

     A: The delivery time of the machine is 60 days after receipt of down payment. 

5) Q: What is the warrantee period of the machine?

     A: The warrantee period is 1 year after completion of test-running. 

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